I. Case Erectors and Carton Sealers: Core Efficiency Drivers for Packaging in the Cosmetics & Daily Chemicals Industry
Against the backdrop of the cosmetics & daily chemicals industry’s packaging demands for "multi-specification, fast turnover and premium brand image", case erectors and carton sealers have evolved into indispensable automated equipment in production lines. Covering the critical process from product cartoning to finished product warehousing and distribution, they thoroughly resolve the efficiency bottlenecks and quality defects associated with traditional manual packaging.
As the upstream starting equipment of the packaging line, case erectors realize the integrated operation of automatic suction, forming and bottom-sealing of flat cartons. Each carton can be formed within 3–5 seconds, with a daily processing capacity of thousands of cartons, which is over 8 times more efficient than manual operation. Compatible with cartons of various specifications ranging from 50mm to 500mm, they support quick parameter switching via PLC control systems, perfectly adapting to the packaging size requirements of different daily chemical products such as shampoo, laundry detergent and skincare items. The formed cartons are neat and sturdy, laying a solid foundation for the subsequent cartoning process.
As the core downstream equipment, carton sealers achieve standardized sealing (including straight-line and H-type sealing) through automatic flap folding and tape sealing technology. The tape adheres smoothly without bubbles, which not only enhances the aesthetics and brand texture of product packaging, but also ensures tight sealing during transportation, preventing daily chemical products from quality problems caused by leakage or moisture damage. These two types of equipment can be seamlessly connected to form an automated production line of "case erecting – cartoning – sealing", significantly reducing labor input while increasing the packaging qualification rate to 99.9%. They provide core support for daily chemical enterprises to cut costs, improve efficiency and ensure product quality.
Daily chemical products come in various forms including liquids, creams and powders, with packaging specifications ranging from mini samples to large-capacity containers. They impose strict requirements on the adaptability, stability and cleanliness of case erectors and carton sealers. Below are targeted model recommendations for core application scenarios in the industry:
1. High-Speed Continuous Case Erector & Sealer Unit: Ideal for Mass Production Scenarios
For the large-scale production needs of fast-moving daily chemical goods such as laundry detergent, shampoo and toothpaste, the high-speed continuous case erector & sealer unit is the optimal choice. Composed of a high-speed case erector and a linked carton sealer, the unit can erect 12–15 cartons per minute, with synchronized sealing efficiency, enabling a daily processing capacity of over 15,000 cartons, which perfectly matches the high-cycle demands of mass production lines.
The case erector is equipped with a dual-cartons suction device to ensure continuous and uninterrupted carton supply, and features scratch-resistant guide plates to avoid surface abrasion of cartons that may affect printing quality. The carton sealer adopts automatic width and height adjustment technology, allowing parameter switching for different carton specifications within 10 seconds, suitable for packaging bottled and barreled products ranging from 500ml to 5L. After introducing this unit, a well-known laundry detergent enterprise reduced 7 employees per production line, increased packaging efficiency by 6 times, saved over 1.2 million yuan in annual labor costs, and improved the flatness of sealed cartons by 90% compared with manual operation, significantly optimizing its brand image.
2. Intelligent Flexible Case Erector & Sealer: Suitable for Multi-Specification and Small-Batch Scenarios
For daily chemical categories with multiple SKUs and small-batch production, such as skincare products, color cosmetics and perfumes, the intelligent flexible case erector & sealer can precisely meet the production needs. The equipment supports quick adjustment of carton specifications within the range of 30mm to 400mm without mold replacement, and parameters can be set via a touch screen, adapting to various packaging sizes from mini sample boxes to gift boxes.
The case erector is fitted with flexible suction nozzles and buffer pallets to prevent deformation of thin and light cartons. The carton sealer adopts an adjustable-pressure flap folding mechanism, which can flexibly fold flaps to avoid crushing for fragile packaging such as color cosmetic gift boxes. Meanwhile, it is compatible with food-grade environment-friendly tape, complying with the safety standards of daily chemical products. After applying this model, a color cosmetic brand shortened the adjustment time from 30 minutes to 2 minutes when switching between multi-specification products, increased the packaging efficiency of small-batch orders by 3 times, and effectively reduced the switching costs of multi-category production.
3. Cleanroom-Grade Stainless Steel Case Erector & Sealer: Tailored for Cream and Powder Products
Designed specifically for daily chemical products with high cleanliness requirements such as facial cream, facial masks and laundry powder, the cleanroom-grade stainless steel case erector & sealer has a main body made of 304 stainless steel. With a smooth and dead-corner-free surface, it is easy to clean and corrosion-resistant, meeting food-grade hygiene standards and avoiding product contamination by dust and oil stains.
The case erector adopts an oil-free lubrication system to prevent lubricating oil leakage from contaminating cartons. The carton sealer is equipped with a dust cover and a waste collection box to maintain a clean production environment. In addition, the equipment has excellent sealing performance, which can effectively prevent leakage and flying of powder products such as laundry powder and talcum powder during the packaging process, ensuring the production environment meets relevant standards. After using this model, a laundry powder enterprise reduced the dust concentration in the packaging workshop by 80%, fully complying with environmental protection standards, and improved equipment cleaning efficiency by 50%, cutting cleaning and maintenance costs.
4. Heavy-Duty Reinforced Carton Sealer + Custom Case Erector: For Large-Capacity and Heavy Products
For heavy and large-capacity daily chemical products such as large-pack laundry pods, large-barrel disinfectants and daily chemical raw material packaging, a combination of a heavy-duty reinforced carton sealer and a custom case erector is required. The custom case erector adopts thickened transmission belts and high-strength forming mechanisms, capable of handling heavy cartons with a corrugated thickness of ≥5mm, ensuring firm forming with a load-bearing capacity of 50kg per carton. The heavy-duty carton sealer is equipped with dual-drive motors and thickened tape rollers, adopting double-layer tape sealing technology to enhance sealing strength and avoid carton rupture during transportation.
The equipment can also be customized with anti-slip conveyor lines and positioning devices according to product characteristics to prevent deviation of heavy cartons during transportation. After applying this combined model, a daily chemical raw material enterprise reduced the transportation damage rate of heavy products from 4.2% to 0.3%, significantly lowering after-sales losses. Meanwhile, the packaging efficiency was increased by 4 times compared with manual operation, reducing the labor intensity of workers.
5. Explosion-Proof Case Erector & Sealer: For Flammable and Explosive Daily Chemical Products
For flammable and explosive daily chemical products such as alcohol sprays, perfumes and nail polish, the explosion-proof case erector & sealer can meet the requirements of safe production. The equipment adopts core components such as explosion-proof motors and explosion-proof sensors, complying with the Ex d IIB T4 explosion-proof standard, effectively eliminating potential safety hazards caused by electrical sparks during production.
The case erector uses pneumatic drive instead of traditional electric drive to reduce friction sparks. The carton sealer is equipped with anti-static tape and grounding devices to prevent static accumulation. Meanwhile, the equipment has excellent overall sealing performance, which can cooperate with the workshop ventilation system to reduce the concentration of flammable and explosive gases. After introducing this model, a perfume production enterprise realized automated packaging of flammable and explosive products, completely eliminating the safety risks of manual operation, and improving both production safety and efficiency simultaneously.
Core Strengths
We are a high-tech enterprise specializing in the R&D, production and service of automated packaging equipment for the cosmetics & daily chemicals industry. With 18 years of in-depth experience in the industry, we have a profound understanding of the packaging characteristics and production pain points of daily chemical products, providing customized solutions for thousands of daily chemical enterprises covering fast-moving daily chemicals, high-end color cosmetics, daily chemical raw materials and other segments.
The company has a 4,800-square-meter R&D and production base. Core products have passed ISO9001 quality management system certification and CE certification, adopting high-quality components such as German Siemens PLC control systems and Japanese SMC pneumatic components to ensure stable equipment operation with a single-unit failure rate of less than 0.5%. Targeting the specific needs of the daily chemical industry, our professional R&D team can provide one-stop customized services, including load capacity adjustment, gripper customization, cleanliness level upgrading and explosion-proof function modification, fully meeting the unique application needs of different scenarios.
Service Guarantee
We provide comprehensive full-process exclusive services: in the pre-sales phase, our engineers conduct on-site surveys of production sites, and design optimal automated packaging solutions based on factors such as production capacity, product specifications and workshop layout; during the sales phase, we offer free equipment installation, commissioning and operation training to ensure your team can master the equipment operation quickly; in the after-sales phase, we provide a 2-year free warranty and lifelong maintenance services, with a 24/7 emergency technical support hotline. For domestic customers, our technical team can provide on-site maintenance services within 48 hours, ensuring the continuous operation of your production lines. In addition, the company promises delivery of standard models within 3 days and customized models within 15–20 days, allowing customers to quickly enjoy the efficiency improvement brought by automated packaging.
Consultation Methods
If you are troubled by low packaging efficiency, high labor costs or unstable packaging quality of daily chemical products, please feel free to contact us! We will provide you with free solution design and equipment selection consultation to help your enterprise achieve automated packaging upgrades and enhance core competitiveness.
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