As a key terminal equipment in the automated packaging line, the palletizer is designed to automatically stack cartons, bags, boxes, and other packaged products into stable piles on pallets. It serves as a critical link connecting production and warehousing, fundamentally solving the pain points of low manual stacking efficiency, high labor intensity, and inconsistent stacking quality.

The core advantages of modern palletizers lie in high efficiency, stability, and intelligence. Depending on the type, automatic palletizers can complete 100-1,200 stacks per hour, with an efficiency 10-15 times higher than manual labor. Equipped with precision sensors and PLC control systems, they ensure uniform stacking layers, firm structure, and no collapse during storage and transportation—avoiding product damage caused by manual operation errors.

Palletizers cover diverse models to meet different needs: robotic palletizers offer flexible movement and can adapt to irregular product shapes and multi-specification stacking requirements; gantry palletizers excel in heavy-load operations, supporting stacking weights up to 1,500kg per pallet; high-speed palletizers are tailored for mass production scenarios, with a maximum speed of 20 stacks per minute. All models can seamlessly integrate with upstream case sealers and downstream warehousing systems, forming a "packaging - stacking - warehousing" full-process automated workflow, significantly reducing labor costs and improving logistics turnover efficiency for enterprises.

II. Palletizer: Industry-Specific Recommendations for Intelligent Stacking

With their strong adaptability and customizable features, palletizers have become an indispensable equipment in multiple industries, driving efficiency upgrades in stacking and warehousing. Below are targeted solutions for key sectors:

1. Manufacturing Industry: Heavy-Duty and Standardized Stacking Partner

Manufacturing industries such as machinery, auto parts, and electronics have high demands for heavy-load stacking and standardized operations. Gantry palletizers are the ideal choice for heavy products—equipped with high-strength guide rails and hydraulic lifting systems, they can stably stack auto parts, mechanical components, and other heavy items (single product weight up to 50kg) into neat pallets, ensuring safe transportation between workshops. For electronic component packaging, robotic palletizers with soft grippers avoid product scratches, and their flexible programming capability supports quick switching between different product specifications. A machinery enterprise adopted gantry palletizers and reduced 8 stacking workers per workshop, with stacking efficiency increased by 8 times and product damage rate reduced from 2.5% to 0.3%.

2. Food and Beverage Industry: Hygienic and High-Speed Stacking Solution

The food and beverage industry features mass production, short production cycles, and strict hygiene requirements. Stainless steel high-speed palletizers meet food-grade standards—with fully enclosed structures, waterproof and dustproof designs, and easy-to-clean surfaces, they comply with HACCP and GMP regulations to avoid cross-contamination. For bottled water, canned food, and other high-throughput products, high-speed palletizers can achieve 15-20 stacks per minute, matching the rhythm of assembly lines. Additionally, customized grippers (such as vacuum suction cups and clamping arms) prevent bottle deformation or can damage. A beverage factory applied high-speed palletizers and increased daily stacking capacity from 5,000 cases to 30,000 cases, with hygiene compliance rate reaching 100%.

3. Logistics and E-Commerce Industry: Flexible and Efficient Warehousing Assistant

Logistics and e-commerce face the challenges of multi-specification products, large order volumes, and fast turnover. Robotic palletizers stand out with their flexible stacking capabilities—equipped with vision recognition systems, they can automatically identify carton sizes and weights, adjusting stacking patterns in real time to maximize pallet space utilization. For cross-border e-commerce warehouses, collaborative robotic palletizers can work alongside human workers, handling peak-season stacking tasks (such as Double 11 and Black Friday) with a 300% efficiency improvement compared to manual labor. A large e-commerce fulfillment center adopted 12 robotic palletizers, reducing warehousing labor by 70% and shortening order delivery time by 40%.

4. Chemical and Building Materials Industry: Safe and Corrosion-Resistant Stacking Guard

Chemical products (such as fertilizers, pesticides, and coatings) and building materials (such as cement bags, ceramic tiles) have special requirements for stacking safety and environmental adaptability. Explosion-proof robotic palletizers are designed for chemical factories—with explosion-proof motors and anti-static grippers, they eliminate fire and explosion risks during stacking of flammable and explosive materials. For moisture-sensitive cement bags and coating buckets, palletizers with waterproof grippers and layer-separating film placement functions prevent product dampness and caking. A chemical enterprise used explosion-proof palletizers, reducing on-site safety accidents to zero and improving stacking consistency by 95%.

5. Agricultural and New Energy Industry: Customized Stacking Solutions

Emerging industries such as agricultural products and new energy require specialized stacking solutions. For bulk agricultural products (such as grain bags, fruit boxes), pneumatic gripper palletizers use adjustable pressure to avoid crushing fragile items, and their adjustable stacking height (up to 2.2 meters) optimizes warehouse storage space. In the new energy sector, for battery packs and solar panels, precision robotic palletizers with laser positioning systems ensure accurate stacking, avoiding damage to sensitive components. Additionally, stackers for cylindrical lithium batteries adopt anti-collision designs to prevent short circuits caused by battery contact. A new energy battery manufacturer applied customized robotic palletizers, with stacking precision reaching ±1mm and production line continuity rate exceeding 99.8%.

III. Boevan Technology Company Introduction: Professional Palletizer Solution Provider

Core Strengths

We are a leading high-tech enterprise dedicated to the R&D, production, and service of intelligent stacking equipment. With over 20 years of industry experience, we have a 6,000-square-meter R&D and manufacturing base, and our product line covers robotic palletizers, gantry palletizers, high-speed palletizers, and other full-series models. We have served more than 2,000 customers worldwide, spanning manufacturing, food, logistics, chemical, and new energy industries, with products exported to Europe, North America, Southeast Asia, and other regions.

Committed to "intelligence-driven, quality-first," our palletizers integrate advanced technologies from Europe and Japan, adopting core components such as  robots, Siemens PLCs, and SMC pneumatic systems to ensure stable operation and long service life (average service life of over 10 years). Our professional R&D team can provide one-stop customized solutions, including load capacity adjustment, gripper customization, and system integration, to fully meet the unique stacking needs of different industries.

Service Guarantee

We offer comprehensive service support throughout the entire process: pre-sales, our engineers conduct on-site inspections and demand assessments to design optimal stacking solutions; during sales, we provide free equipment installation, commissioning, and operational training to ensure your team masters the equipment quickly; after-sales, we provide a 2-year free warranty, lifelong maintenance, and a 24/7 emergency service hotline—our technical team can respond to on-site issues within 48 hours (domestically) and 72 hours (internationally). We also offer regular equipment maintenance and software upgrade services to keep your production line efficient.

Consultation Methods

If you are troubled by low stacking efficiency, high labor costs, or unstable stacking quality, please feel free to contact us! We will provide free solution design and equipment selection consultation to help your enterprise achieve intelligent stacking upgrades and enhance core competitiveness.