Palletizing, as the key link connecting production and warehousing, has developed multiple mature implementation methods based on material characteristics, production capacity, and space conditions. Each method has unique technical advantages, enabling precise matching with diverse industrial needs:
1. Robotic Palletizing (Multi-Axis Arm Type)
The most widely used intelligent palletizing method, relying on 4-6 axis robotic arms equipped with end effectors (suction cups, clamping jaws, or combination fixtures). It supports flexible switching between cartons, bags, barrels, and other materials, with a palletizing speed of 500-1200 cycles per hour. The robotic arm’s multi-angle movement allows for complex stacking patterns (such as cross-stacking, staggered stacking) to enhance stack stability. Its compact structure occupies only 2-3 square meters, making it suitable for small and medium-sized workshops with limited space. Additionally, it integrates visual positioning technology to automatically correct material placement deviations, ensuring stacking precision even for irregularly shaped items.
2. Gantry Palletizing (Beam Type)
Characterized by a gantry frame structure, this method uses a horizontal beam and vertical guide rail to drive the gripper for linear movement. It excels in heavy-load and high-speed scenarios, supporting palletizing of materials weighing 50-500kg and achieving a speed of 800-1500 cycles per hour. The gantry structure ensures stable operation with low vibration, making it ideal for large-volume continuous production lines. It can be customized with multi-station design, enabling simultaneous palletizing of multiple production lines, and is equipped with anti-drop devices to prevent material damage during high-altitude handling.
3. Collaborative Palletizing (Human-Machine Coexistence Type)
A safety-focused palletizing method that eliminates the need for isolation fences. It uses force sensors and proximity detection technology to adjust operating speed and trajectory in real-time when humans approach, ensuring safe collaboration. With a speed of 300-600 cycles per hour, it is suitable for small-batch, multi-variety production scenarios (such as customized packaging workshops). Its lightweight design and easy programming allow for quick deployment and parameter adjustment, reducing downtime when switching between different products.
4. High-Speed Continuous Palletizing (Conveyor Integration Type)
Integrated with conveyor lines, this method realizes seamless connection between material conveying and palletizing. It adopts a continuous motion mechanism to complete grabbing, moving, and stacking in one cycle, with a maximum speed of 1500-2000 cycles per hour. It is designed for large-scale production industries with high throughput requirements, supporting 24/7 uninterrupted operation. The system can be equipped with automatic pallet supply and stack output modules, achieving full-process automation without manual intervention.
Different palletizing methods target distinct industrial pain points, forming targeted solutions for various sectors:
•Robotic Palletizing: Dominates in industries with diverse material types, such as e-commerce logistics (mixed SKU cartons), daily chemicals (bottles, boxes, bags), and consumer electronics (product packaging boxes of different sizes). It solves the problem of frequent product switching and irregular material shapes.
•Gantry Palletizing: Widely used in heavy-industry and bulk-packaging fields, including chemical building materials (cement bags, fertilizer barrels), metallurgy (steel coils, metal sheets), and beverage production (large-volume bottled water cartons). It meets the demand for heavy-load, high-stability palletizing.
•Collaborative Palletizing: Ideal for small and medium-sized enterprises, workshops with limited space, and industries requiring human-machine collaboration, such as pharmaceutical small-batch production (customized drug boxes), food processing (handmade snack packaging), and hardware manufacturing (small parts boxes). It addresses the challenges of low output, high labor intensity, and safety risks.
•High-Speed Continuous Palletizing: Core equipment in large-scale production industries, such as beer and beverage (canned drink cartons), dairy products (milk boxes), and fast-moving consumer goods (snack packaging lines). It copes with peak production pressures and improves overall line efficiency.
As a professional provider of integrated palletizing solutions, we do not only supply single equipment but also focus on matching the most suitable palletizing method for customers based on their actual needs. With 15 years of experience in the automation industry, we have deeply studied the production characteristics of various sectors and built a technical team specializing in palletizing system design.
Our core strength lies in customized system integration: We conduct on-site surveys of customers’ production lines, material characteristics, output requirements, and factory space to design exclusive solutions—whether it is combining robotic palletizing with AGV for flexible logistics, or integrating gantry palletizing with intelligent warehouses for heavy-load handling, or deploying collaborative palletizing for small-batch production. We strictly select core components from international brands (such as Siemens motors, Omron sensors) and implement strict quality control in accordance with ISO9001 and CE standards, ensuring the stability and durability of the whole system.
In terms of service, we provide a full-life-cycle guarantee: pre-sales professional consulting and scheme design, in-sales free installation, commissioning, and operator training, and after-sales 24-hour technical support, national service network coverage, and lifelong maintenance. We have served more than 3,000 enterprises in over 20 industries, from small workshops to large-scale factories, and our customized palletizing solutions have helped customers reduce labor costs by 30-60% and improve production efficiency by 40-80%, winning wide recognition in the market.
If you are confused about choosing the right palletizing method, troubled by low production efficiency, high labor costs, or unstable stacking quality, or want to upgrade your production line with intelligent palletizing, please contact us immediately! Our professional technical team will provide you with free demand analysis, on-site assessment, and scheme demonstration, tailor the most cost-effective palletizing solution for your enterprise, and help you achieve lean production and intelligent upgrading.
Consultation Hotline: 86-18217549692
Official Email: oliver@boevan.cn
Company Address: No. 6818 Daye Road, Jinhui Town, Fengxian District, Shanghai, China
We look forward to working with you to create a more efficient, safe, and intelligent production future!
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